ShapeSmart®NP30
The ShapeSmart®NP30 is designed for tool manufacturers who are looking for a machine with the best value for quality, reliability, price and performance.
With 4 CNC axes and based on the method of peel grinding with simultaneous engagement of a roughing and a finishing wheel, the ShapeSmart®NP30 is a precision pinch and peel grinding machine for the preparation of cutting tool blanks such as endmills, drills and other stepped cylindrical tools, covering a range of diameters between Ø 0.025 and Ø 25.0 mm.
Smart Autonomous Grinding
Our goal is to satisfy our customers' demands and increase their competitiveness by constantly improving machining processes. Rollomatic's autonomous grinding concept and machine interface with third-party systems increases the level of production autonomy while maintaining geometric and dimensional tolerances.
Advantages
Unmatched diameter/ length ratio up to 400x D
An integral automatic high-speed pick & place tool loader with a capacity of up to 1'360 tools as part of the standard machine
Grinding of blanks including steps, taper, radii and more in a single setup
Precision and size consistency in production with tolerances of just a few microns
Grinding with multiple passes for large material removal
Change of roughing wheel configuration in less than 5 minutes
Smart features
Smart Tool Loader
The high-speed tool loader, designed by Rollomatic and integrated into the basic machine, was developed with fast setup and ease-of-use in mind.
This is achieved by using pre-calibrated cassettes and clamps to hold different diameters without resetting the position.
Rollomatic automatic loaders are known to be the fastest and most reliable in our industry.
- Fast to set up
- Capacity up to 1’360 parts
- Robust, low maintenance design
Smart Post-Process Measuring Station
Checking and measuring the part immediately after machining is essential to guarantee the quality of the production.
The post-process measuring system immediately transmits the compensation value that may be necessary to achieve production within the planned tolerances.
- Accuracy & reliability
- Compensation of the grinding wheel position
- Constant production quality
Smart Touch Probe
The Smart Touch Probe is a contact measurement system that allows the blank position to be defined before grinding and avoids variations during production. The system also compensates for machine thermal drift caused by changes in ambient temperature.- Runout compensation and core diameter measurement
- Setting assistance
- Superior stability during the production process
- Elimination of scrap during unattended production
StickSmart®
The StickSmart® is an automatic sticking system for in-process cleaning of grinding wheels. The «stick», mounted in a holder, is used to regenerate superabrasive grinding wheels to maintain their cutting performance.
- Extends the working life of the wheel
- Extends unattended production cycles with high-performance wheels
- Reliable and safe automatic process for the operator
- Efficient, economical and safe solution
Smart Access Door
Simple and efficient, the right-side door has been designed to facilitate the work of the operator when changing the orientation of the grinding wheels.
- Ergonomics for the operator
- Secure opening
- Guaranteed tightness
Software
ShapeSmart®Pro
The new patent pending* grinding process SmartPunch™ pushes the grinding limits even further and offers to the users of the ShapeSmart®NP50 machine the ability to machine non-round and eccentric shapes. Learn moreSmart Connectivity
Industry 4.0 is a constantly evolving world, and management tools have been developed to optimise its productivity. Rollomatic strives to develop connectivity solutions that are compliant with the UMATI standard, facilitating connections between peripherals in production processes and leveraging the available data Learn moreFor Rollomatic, the process is as important as the machine.
To better serve our customers, we are able to provide full turnkeys with every machine.
Turnkey
The turnkey process starts with our Sales Team and their help in defining your project.
Our expert team of Applications Engineers then studies your parts to determine the best machine, options, accessories, peripheral equipment, programs, and training required.
We can also offer Factory Acceptance and Site Acceptance Tests to ensure confidence in the machine and process.
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